PRODUCTION
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DISCAF company is one of the most powerful producers of natural roasted coffee in Ukraine. A modern automated production line makes it possible to carry out a full cycle of processing green coffee into a ready-to-use product without human intervention. This, and compliance with the requirements of international quality management standards, guarantees the stable quality of our coffee production

CERTIFICATES

The food quality and safety management system is certified for compliance with the requirements of international standards ISO 9001:2015 and FSSC 22000 (version 5.1)
Certification scheme for food safety systems, in particular ISO 22000:2018, ISO TS 22002-1:2009
Programs-Prerequisites for Food Safety, Part 1: Food production and additional FSSC 22000 requirements V5.1

The company also has a certificate confirming that the products of LLC DISCAF are manufactured under the supervision of the Kashruth Division of the Orthodox Union and certified as kosher

The company LLC Discaf is certified according to the requirements of the standard of the international accredited certification bodies for organic production and processing, which is equivalent to the Regulations of the European Union EU No. 834/2007 and No. 889/2008

PRODUCTION CAPACITY

  • from 100 tons raw materials storage
  • up to 300 tons/month production capacity

PRODUCTION PROCESS

TECHNOLOGICAL MAP AND RECIPE

Based on the technological map, a recipe is loaded into the program, which specifies the parameters of the finished product: composition, ratio, technical and temperature parameters of roasters for roasting, degree of grinding, type of packaging

LOADING OF RAW MATERIALS

Green grain is loaded into storage silos for intermediate storage before roasting. Further, the raw materials are fed through the pneumatic feed system, which is equipped with the entire production line

WEIGHING AND CLEANSING

Before the green grain is fed into the silos, this grain is weighed at two weight control stations and mechanically cleans from foreign objects. Now the production has the opportunity to work with raw materials of four different grades at the same time

COFFEE ROASTING

The system has the ability to feed different blends to different roasters. Thanks to this multitasking, we increase the speed of roasting and can handle 2 different orders at the same time

GRAIN COOLING

After roasting, the grain is immediately sent to the cooler. During aeration, the operator checks the quality and color of the roasted grain.

GRAIN DEGASSING

After cooling, the grain rises into bunkers for finished products and undergoes degassing. During transportation, stones, substandard grain and foreign objects are removed. After each roasting, the grain yield is weighed in order to fix the volume of the finished product

PACKING OF COFFEE BEANS

After degassing, depending on the recipe, the roasted grain is transported for packing or grinding. After degassing, the roasted grain is fed to the packing machine. The machine can work with various packaging materials. Depending on the technological map, packing can be in several formats

COFFEE GRINDING

Coffee grinding takes place with the help of two modern disc mills. Such mills provide an opportunity to adjust the grinding for various types of products that are specified in the blend recipe

PACKING OF GROUND COFFEE

Depending on the type of packaging, ground coffee is transported for degassing, if the recipe specifies a vacuum package, or immediately goes to packing, if the packing is a flow pack. The packaging of the flow pack has a caliber of 75-350g

FINAL REVIEW

Depending on the type of packaging, ground coffee is transported for degassing, if the recipe specifies a vacuum package, or immediately goes to packing, if the packing is a flow pack. The packaging of the flow pack has a caliber of 75-350g
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